Carbon Fibre Foam Sandwich Panel
395.00950.00

Ultra-Gloss Carbon Fibre Foam Core Sandwich Panels are available with full carbon fibre skins or carbon hybrid skins. Use where your application demands high aesthetics, hygienic easy clean surface combined with mechanical performance. If weight reduction is paramount then we recommend our IPN-Lite, Rohacell Foam Core or Honeycomb Sandwich Panels.

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Description
Carbon fibre foam core sandwich panels consist of two carbon fibre skins that ‘sandwich’ an ultra low density closed cell IPN or PET foam core.
There are two surface finishing options available that can be customised to your specification, including.
  1. Smooth glossy both sides.
  2. Smooth glossy one side with peel ply bonding on the other.
Customised sandwich core panel constructions are possible e.g. core type, core density, skin materials, temperature performance and surface finish – please use the contact form to get more details.
Other key features of our carbon fibre foam core sandwich panels  include: consistent high quality, excellent adhesion/peel strength between carbon fibre skins and foam core, excellent chemical resistance, low water absorption and good thermal/acoustic insulation.
Our carbon fibre sandwich core panels are amongst the most valued composite manufacturing innovations that have been developed  within the industry, which have found multi-sector application such as aerospace, automotive, mass transportation, marine and industrial automation.

The key benefits of our sandwich carbon fibre sandwich core panels

– Very low weight

– High stiffness

– Durability

– Cosmetic finish

Properties of Composite Sandwich Panels With Core

Unit of Measure

Test Method

6mm

11mm

21mm

Long Beam Bending

Pmax

Deflection at 445N (100lb)

N (lb)

mm (inch)

MIL-STD-401B*

435 (98)

N/A

1100 (247)

10.9 (0.43)

2000 (450)

3.45 (0.14)

Flexural Strength Skin

MPa (ksi)

ASTM D7264/D7264M (Procedure A)

820

(119)

820

(119)

820

(119)

Flexural Modulus Skin

GPa (psi)

ASTM D7264/D7264M (Procedure A)

60

(8702)

60

(8702)

60

(8702)

Core Density

kg/m3

60

60

60

Areal Weight (skins & core)

[mass of 2440x1220mm panel]

kg/m2

[kg]

 3.65[10.95]  4.66[13.98]

4.80

[14.1]

Max operating temp

OC (F)

DMA (onset of E)

85 (194)

85 (194)

85 (194)

*ASTM C393-00 using 20inch span Quarter Point loading arrangement

Core densities and fabric areal weights can vary by plus/minus 20% which will impact the mass values indicated in the table above.

Our sandwich core panels can be supplied with a smooth glossy (non UV stable) surface or a textured matte bonding surface. A high gloss UV stable finish can be achieved with sanding and finishing with a good quality automotive 2K Epoxy-Urethanes, Polyurethanes or Acrylic Spray Lacquers

Additional information
Weight N/A
Dimensions N/A
Type

Carbon Fibre Skins, Carbon Fibre Hybrid Skins

Thickness mm

6, 11, 21

Dimensions mm

1220x1220mm, 2440x1220mm

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